we Bijendra Heavy Electricals Pvt. Ltd. is manufacturer of alternators, generators, dust separator, tar separatour, gasifier, gasification systems, gasifier manufacturer, control panel, control panel manufacturer, hfo power plant, high frequency generators manufacturer of alternators, AVRS, Motors, Veriable frequency drive, gasifier, electro static precipitator & portable welding Machines
 
   Our Products
  Alternators/Generators
  Motors
  Gasifier/Gasification
System
  Tar, Sulfur and dust
separator (ESP)
  HFO Power Plant
  Control Panel
  Gasifier....
 
  GASIFICATION-(Pyrolyzer)  
 

GASIFICATION SYSTEM- Multi-Fuel, non-conventional,Co-Generation, Renewable Green energy source, receiving backing from the Governments of various countries all over the World.  Municipal Solid Waste (viz.- Paper waste, Plastic, Polythene, Rubber, Tires, Leather, Thermocol), Biomass (viz.- Wood chips, Saw dust, Rice Husk, Corn Cobs, Sugar Cane Bagasse, Coconut Shells), Coal. Max.Output of a single Unit with single Generating set - 04 Mega Watts. For higher requirements multiple Units can be commissioned larger unit can be made but Gasifier above 4 MW are larger in size for transportation.       

GASIFICATION Output of a Single Unit- Up to 4 Mega Watts, the largest, single transportable unit in the World, innovated & developed by us. For higher requirements multiple Units can be commissioned.
                                                                
Gasification is a thermo-chemical process of cracking that converts solid waste, Biomass or coal to a gaseous fuel called “Producer Gas”. This producer gas is fuel for many different applications of shaft power or electricity in the equipment like, Internal Combustion Engines.  For thermal power in-  furnaces, kilns, dryers, Rolling mills and Heat treatment equipment.

The equipment to be utilized is the new generation Fluidised Circulating Bed Updraft with direct & indirect oxidation Technology Gasification System developed by consistent R&D at Bijendra to obtain clean, rich and consistent supply of Producer Gas which has calorific values close to1400K.Cal/NM3, with higher gasification efficiency and low fuel consumption.  At high gasification temp. of 11oo◦ C, Carbon combines with Steam & CO2 to form CO, CH4, H2 & increases the Calorific Value of Gas & also the overall efficiency of gasification. Steam is co-generated in the Steam Jacket & injected with the air into the Reactor,   which dissociates at high temp. & forms more of CO & H2, resulting in further increase of the calorific value of the Gas. It is then subjected to washing & cooling by multiple shower washers & passed through the specially designed Tar, Sulphur & Dust separators & demoisturizer to be ultra clean for injecting directly into the I.C. Engines modified by us for Syn-Gas /Producer Gas mode of operation.

We have Modified HFO based Engine to largest Producer Gas/Syn-Gas based Engine of 4 MW in the World. For higher capacities, multiple units in parallel would be used.   There are No Effluents & no environmental Gas emissions in the process apart from the Emission of Flue Gases & that also well under the Pollution control norms from the Exhaust pipe of the Generating set.

The exhaust emissions of the Engine, can be used for a Waste Heat Recovery Boiler & close to 1000 Kg Steam at 7 Bar. pressure per MW per hr. can be obtained & also it can be put to use for other thermal applications.





Feature & Advantages:

  • The producer gas generated in the Pyrolyzer / Gasifier has higher Calorific Value in the range of 1400 K.Cal/NM3 suitable for getting high flame temperature as required by most of the thermal processes.
  • There is no effluent output in the process. The washing  of gas is done with re-circulated  water.
  • The in-line Tar, Sulphur & Dust Separators, developed by us, help in total removal of Tar & Ash from the gas produced during the process of Gasification. Tar, available as a by product, can be sold in the market  or can be used for heating/burning in a Furnace or can be upgraded to Gasoline.
  • Due to ultra clean gas, the occurrence of choking of the burner filter and duct pipes is negligible, resulting in increase in productivity and minimal cleaning.
  • Extremely Low Particulates and smoke emission, even lesser than Pollution Control board norms, due to the complete direct firing of Producer Gas in the I.C. Engine.
  • Worldwide accepted, subsidized, environment friendly Renewable Energy technology.
  • Very early payback period
Our Video
 
BHE Gasifier at Gas
Filteration-on
Test setup of Gasifier 
BHE Gasifier on tests
BHE Gasifier at Engine
BHE Gasifier
Working BHE Gasifier
BHE Gasifier Testing
BHE Gasifier
   
 
our products:- Gasifier, Gasification, waste to energy, gasifier power generation, gasifier systems, gasifier manufacturer, producer gas generator, syngas generator, gas filter,
   
Alternators/Generators | Motors | Gasifier/Gasification System | Tar, Sulfur and dust separator ( ESP) | HFO Power Plant | Control Panel
   
 
 
 
Designed, Developed & Maintained By : DOT BIZ, e-mail:info@dotbizindia.com